Naked Science Forum

Non Life Sciences => Technology => Topic started by: sooyeah on 04/12/2007 13:02:14

Title: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 04/12/2007 13:02:14
O.k how does a hydrogen fuel cell car work?



Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Nobody's Confidant on 04/12/2007 17:29:58
Burns hydrogen instead of oil. So you can fill your car up with water, and only oxygen comes out the back.

Actually, I saw a commercial for this on TV, they said water vapor comes out which I find hard to beileve cause I thought we were years away from these things.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 04/12/2007 18:16:59
OK, firstly you cannot (except for some unsubstantiated claims) run fuel cells on water.  Water is the exhaust product, but hydrogen and oxygen (usually air, but sometimes pure oxygen) are the inputs.

Technically you might say that the hydrogen is burnt, insofar as it is oxidised, but since it is not a thermodynamic process, heat generation is not a desired (or even desirable, although it is inevitable) part of the process.

In any chemical reaction, the reaction requires some sort of exchange of electrons between the constituent parts of the reaction.  What a fuel cell (in its usual sense, although one might suggest it can in a literal sense have wider meanings) tries to do is divert this exchange of electrons and so create an electric current.

In essence, what a fuel cell is doing is in principle no different from an electric battery.  The main difference is that in an ordinary battery, the chemicals that are used to create the electric current are sealed within the battery, and when they are used up, the battery has finished its useful life.  With a fuel cell, you continuously feed more chemicals into the battery, so that it does not end its useful life simply because the chemicals already contained in there have been exhausted.

In the case of a zinc-carbon battery, the chemicals used are zinc and manganese, and they are contained within the battery, and when they run out, the battery is useless.  With a hydrogen fuel cell, the chemicals are hydrogen and oxygen, and they are continually fed to the fuel cell, so they do not run out (or, if your tanks run dry, you just fill up with more hydrogen, but you don't need to throw away the fuel cell).
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Mr Andrew on 04/12/2007 22:04:22
Anybody know how they are currently making the hydrogen transportable?  I thought you had to liquefy it and hold it under extreme pressures.  This is certainly not practical for the average car.  Is there some new method that I don't know about?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: kalayzor on 04/12/2007 22:17:41
Yeah -- some chemists at UCLA made a sort of hydrogen "sponge" out of an exotic alloy (a metal organic framework (of which there are MANY different possibilities at to composition, etc)) that can absorb up to 0.98-1.12% of its weight in hydrogen at 298K and...well...47.4atm (I also found 98.7atm...and both sources were accredited in some way, but neither had their methods shown.  I think that they were testing two different forms of the material).

That pressure is going to have to come down, but it should as the materials develop.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 05/12/2007 17:12:53
How much hydrogen is needed for an average fuel cell car, to run for say a week?

 
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 06/12/2007 11:47:58
How much hydrogen is needed for an average fuel cell car, to run for say a week?

Do we not know the answer to that question? or is it too vague? lets say 100 miles, how much hydrogen do you need?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 06/12/2007 13:05:18
Quote
How much hydrogen is needed for an average fuel cell car, to run for say a week?
I understand that the Enthalpy of Hydrogen is  about three times that of petrol. You would need about one third of the mass of Hydrogen, compared with the equivalent mass of petrol. That only offsets, by a tiny amount, the overhead involved with storing hydrogen in a stable form. The best that has been achieved has been  about 6% by mass. That means you would still need to carry around about four times the extra mass of the (very expensive) storage medium.  This compares badly with the mass of a petrol tank. The medium can be easily contaminated by an impure hydrogen supply. Also, I should imagine that re-charging would take a lot longer than just pouring 40litres of petrol into your tank.
We have some way to go, yet but, when it can be made to work, it will be very clean - but not a free energy resource.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 06/12/2007 16:55:09
I understand that the Enthalpy of Hydrogen is  about three times that of petrol. You would need about one third of the mass of Hydrogen, compared with the equivalent mass of petrol. That only offsets, by a tiny amount, the overhead involved with storing hydrogen in a stable form. The best that has been achieved has been  about 6% by mass. That means you would still need to carry around about four times the extra mass of the (very expensive) storage medium.  This compares badly with the mass of a petrol tank. The medium can be easily contaminated by an impure hydrogen supply. Also, I should imagine that re-charging would take a lot longer than just pouring 40litres of petrol into your tank.
We have some way to go, yet but, when it can be made to work, it will be very clean - but not a free energy resource.

http://en.wikipedia.org/wiki/Energy_density#Energy_density_in_energy_storage_and_in_fuel
Quote
In energy storage applications, the energy density relates the mass of an energy store to its stored energy. The higher the energy density, the more energy may be stored or transported for the same amount of mass. In the context of fuel selection, that energy density of a fuel is also called the specific energy of that fuel, though in general an engine using that fuel will yield less energy due to inefficiencies and thermodynamic considerations—hence the specific fuel consumption of an engine will be greater than the reciprocal of the specific energy of the fuel. And in general, specific energy and energy density are at odds due to charge screening.

Gravimetric and volumetric energy density of some fuels and storage technologies (modified from the Gasoline article):

    (Notes: Some values may not be precise because of isomers or other irregularities. See Heating value for a comprehensive table of specific energies of important fuels. The symbol ** indicates the item is an energy carrier, not an energy source.)
   
storage type
energy
density
recovery
efficiency
by mass
by volume
peak
practical
MJ/kg
MJ/L
%
%
**mass-energy equivalence89,876,000,000
**binding energy of helium nucleus675,000,0008.57x1024
nuclear fusion of hydrogen (energy from the sun)300,000,000423,000,000
nuclear fission (of U-235) (Used in Nuclear Power Plants)77,000,0001,500,000,00030% 50%
**liquid hydrogen14310.1
**compressed gaseous hydrogen at 700 bar1434.7
**gaseous hydrogen at room temperature1430.01079
beryllium (toxic) (burned in air)67.6125.1
lithium borohydride (burned in air)65.243.4
boron (burned in air)58.9137.8
compressed natural gas at 200 bar53.610
gasoline46.934.6
diesel fuel/residential heating oil45.838.7
polyethylene plastic46.342.6
polypropylene plastic46.341.7
gasohol (10% ethanol 90% gasoline)43.5428.06
lithium (burned in air)43.123.0
Jet A aviation fuel42.833
biodiesel oil (vegetable oil)42.2030.53
DMF (2,5-dimethylfuran)4237.8
crude oil (according to the definition of ton of oil equivalent)41.8737
polystyrene plastic41.443.5
body fat metabolism383522-26%
butanol36.629.2
LPG34.3922.16
**specific orbital energy of Low Earth orbit33 (approx.)
graphite (burned in air)32.772.9
anthracite coal32.572.436%
silicon (burned in air)32.275.1
aluminum (burned in air)31.083.8
ethanol3024
polyester plastic26.035.6
magnesium (burned in air)24.743.0
bituminous coal2420
PET pop bottle plastic?23.5 impure?
methanol19.715.6
**hydrazine (toxic) combusted to N2+H2O19.519.3
**liquid ammonia (combusted to N2+H2O)18.611.5
PVC plastic (improper combustion toxic)18.025.2
sugars, carbohydrates & proteins metabolism1726.2(dextrose)22-26%
Cl2O7 + CH4 - computed17.4
lignite coal14-19
calcium (burned in air)15.924.6
dry cowdung and cameldung15.5
wood6–171.8–3.2
**liquid hydrogen + oxygen (as oxidizer) (1:8 (w/w), 14.1:7.0 (v/v))13.3335.7
sodium (burned to wet sodium hydroxide)13.312.8
Cl2O7 decomposition - computed12.2
nitromethane11.312.9
household waste8-11
sodium (burned to dry sodium oxide)9.18.8
iron (burned to iron(III) oxide)7.457.9
Octanitrocubane explosive - computed7.4
ammonal (Al+NH4NO3 oxidizer)6.912.7
Tetranitromethane + hydrazine explosive - computed6.6
Hexanitrobenzene explosive - computed6.5
zinc (burned in air)5.338.0
Teflon plastic (combustion toxic, but flame retardant)5.111.2
iron (burned to iron(II) oxide)4.938.2
**TNT4.1846.92
Copper Thermite (Al + CuO as oxidizer)4.1320.9
Thermite (powder Al + Fe2O3 as oxidizer)4.0018.4
**compressed air at 300 bar40.14?
ANFO3.88
hydrogen peroxide decomposition (as monopropellant)2.73.8
Lithium Thionyl Chloride Battery2.5
Regenerative Fuel Cell1.62
**hydrazine(toxic) decomposition (as monopropellant)1.61.6
**ammonium nitrate decomposition (as monopropellant)1.42.5
Molecular spring~1
**sodium-sulfur battery?1.23?85%
**liquid nitrogen0.77   0.62
**lithium ion battery0.54–0.720.9–1.995%
**lithium sulphur battery0.54-1.44?
kinetic energy penetrator1.9-3.430-54
5.56 × 45 mm NATO bullet0.4-0.83.2-6.4
**Zn-air batteries0.40 to 0.72???
**flywheel0.5??81-94%
melting ice0.3350.335
**zinc-bromine flow battery0.27–0.306
**compressed air at 20 bar0.27?64%
**NiMH Battery0.220.36?60%
**NiCd Battery0.14-0.22??80%
**lead acid battery0.09–0.110.14–0.17?75-85%
**commercial lead acid battery pack0.072-0.079???
**vanadium redox battery.09.1188?70-75%
**vanadium bromide redox battery.18.252?81%
**ultracapacitor0.0206???
**ultracapacitor by EEStor (claimed capacity)1.0???
**supercapacitor0.01?98.5%90%
**capacitor0.002???
water at 100 m dam height0.0010.001?85-90%
**spring power (clock spring), torsion spring0.00030.0006?
zero point energy00

Ofcourse, all of the above only reflects the energy density of the fuel itself, and as you have mentioned, this is ultimately meaningless without taking into account the volume and mass of the container, and other peripheral systems required for the storage and production of energy (for instance - nuclear fuel has a very high energy density, but building a whole nuclear powerstation around it does rather reduce the overall system wide energy density; and ofcourse, with hydrogen too, you have high containment costs).

Also interesting to note how much less efficient petrol/ethanol mix is - so if you put the same amount of petrol/ethanol mix in your car as you would have previously put petrol in your car, it will not take you as far.

The other thing you have to bear in mind is that energy density by volume is at least as important as energy density by mass (and it is only when we look at energy density by mass that hydrogen looks good at all).  The problem is that if you require a bigger fuel tank (even if the mass of the fuel may be lighter), then the amount of material you need to build into the car increases (and in the worst case, so might the aerodynamic efficiency of the car).  Also, an increase in required volume for the same energy requires an increase in engine size to produce the same power.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 06/12/2007 18:35:25
I agree. What price the 'wonder fuel'?
Even batteries seem as attractive.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Dick1038 on 06/12/2007 19:37:45
There has been a new fuel cell technology developed. It uses a hydrogen compound that is liquid at room temperature and doesn't require the expensive platinum catalyst.  I don't recall the details.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 06/12/2007 21:03:32
There has been a new fuel cell technology developed. It uses a hydrogen compound that is liquid at room temperature and doesn't require the expensive platinum catalyst.  I don't recall the details.

Since petrol, and other oil and alcohol products, are all compounds of hydrogen, so I am not sure what exactly you are thinking of her, because we already have liquid compounds of hydrogen that we can use as a fuel.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 08/12/2007 11:05:11
well said!
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 08/12/2007 15:08:39
With a hydrogen fuel cell, the chemicals are hydrogen and oxygen, and they are continually fed to the fuel cell, so they do not run out (or, if your tanks run dry, you just fill up with more hydrogen, but you don't need to throw away the fuel cell).

So oxygen is used as well? It's a hydrogen oxygen liquid fuel mix? Could you not also used liquid helium, or nitrogen? With transfer of electons, surely any Gas atom could be used. Could a combination liquid work better?

If oxygen is also used in the current fuel cell, could it not run on just liquid oxygen? If you could use liquid helium, it is not a far more stable liquid compared to hydrogen?

So could you not have a high proportion of helium and lower levels of hydrogen and oxygen in order to make it a safer liquid? Or, extending that idea, could you develop an helium fuel cell?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 08/12/2007 17:08:30
So oxygen is used as well?
Yes, it is crucial, but oxygen is readily available from the air, so you don't need to tank up on it.

It's a hydrogen oxygen liquid fuel mix?

The hydrogen and oxygen are stored separately.  To premix them would have a dangerously explosive mix, and would anyway have to be separated when entering the fuel cell.  In any case, as I said, for most applications, you don't need to carry your own oxygen (it is normally available from the air around you - unless you are looking for applications in space, or submarine applications).

As for whether the hydrogen is liquid - cryogenically stored liquid hydrogen is one choice, so is high pressure gas storage, and so is gas absorption in some solid matrix.  Each solution has its own problems.

Could you not also used liquid helium, or nitrogen? With transfer of electons, surely any Gas atom could be used.

No, it depends on the structure of the electrons around an atom.  All atoms are naturally electrically neutral (i.e. the number of positively charged protons in an atom normally balances the number of negatively charged electrons), so there is good reason not to give away or accept another electron, since that would make them no longer electrically neutral.  On the other hand, atoms also like to have certain specific configurations of electrons around them in preference to other configurations, and if they have too few or too many electrons for their ideal configuration, then they may give up or accept another electron in order to obtain an ideal configuration.  When you get an atom that has too many electrons for its ideal configuration, and one that has too few electrons for its ideal configuration, then the one that has too many electrons will give away its electron, and the one that has too few will accept an electron, and between them you will get a stable chemical compound (that, in a nutshell, is the basis of all chemistry).

The first rule is that electrons like to go around in pairs.  Normal helium has exactly two electrons, and so for it, that is an ideal number of electrons, and so it will have great difficulty either accepting another electron or giving up an electron.

For oxygen, it naturally has 8 electrons, but the ideal number of electrons for an atom of about oxygen's size is 10 electrons.  Neon is slightly heavier than oxygen, and has 10 electrons, and so, like helium, neon is very difficult to make chemical compounds with.

Hydrogen would really like to have 2 electrons (like helium, its heavier cousin), but it will just as readily give up its one electron, so it has no electrons.

If you then have two hydrogen atoms, each willing to give up one electron, and one oxygen desperately seeking to get two more electrons, you can see they are in a strong position to make a swap - and between them make a chemical compound of two hydrogen atoms and one oxygen atom - this compound is water.

Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 09/12/2007 18:12:15
Is this the silly season for nakedscientist forums?
Doesn't anyone read books before starting to post here?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 09/12/2007 19:13:53
Is this the silly season for nakedscientist forums?
Doesn't anyone read books before starting to post here?

Does it matter?  Maybe they do not know which book to read.  Some people are more comfortable gaining information through human contact than through inert books.  Whatever the reason, why does it matter?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 10/12/2007 10:48:43
So oxygen is used as well?
Yes, it is crucial, but oxygen is readily available from the air, so you don't need to tank up on it.

It's a hydrogen oxygen liquid fuel mix?

The hydrogen and oxygen are stored separately.  To premix them would have a dangerously explosive mix, and would anyway have to be separated when entering the fuel cell.  In any case, as I said, for most applications, you don't need to carry your own oxygen (it is normally available from the air around you - unless you are looking for applications in space, or submarine applications).

As for whether the hydrogen is liquid - cryogenically stored liquid hydrogen is one choice, so is high pressure gas storage, and so is gas absorption in some solid matrix.  Each solution has its own problems.

Could you not also used liquid helium, or nitrogen? With transfer of electons, surely any Gas atom could be used.

No, it depends on the structure of the electrons around an atom.  All atoms are naturally electrically neutral (i.e. the number of positively charged protons in an atom normally balances the number of negatively charged electrons), so there is good reason not to give away or accept another electron, since that would make them no longer electrically neutral.  On the other hand, atoms also like to have certain specific configurations of electrons around them in preference to other configurations, and if they have too few or too many electrons for their ideal configuration, then they may give up or accept another electron in order to obtain an ideal configuration.  When you get an atom that has too many electrons for its ideal configuration, and one that has too few electrons for its ideal configuration, then the one that has too many electrons will give away its electron, and the one that has too few will accept an electron, and between them you will get a stable chemical compound (that, in a nutshell, is the basis of all chemistry).

The first rule is that electrons like to go around in pairs.  Normal helium has exactly two electrons, and so for it, that is an ideal number of electrons, and so it will have great difficulty either accepting another electron or giving up an electron.

Could you not give helium an extra electron? Or is that what helium 3 is?

For oxygen, it naturally has 8 electrons, but the ideal number of electrons for an atom of about oxygen's size is 10 electrons.  Neon is slightly heavier than oxygen, and has 10 electrons, and so, like helium, neon is very difficult to make chemical compounds with.

Hydrogen would really like to have 2 electrons (like helium, its heavier cousin), but it will just as readily give up its one electron, so it has no electrons.

If you then have two hydrogen atoms, each willing to give up one electron, and one oxygen desperately seeking to get two more electrons, you can see they are in a strong position to make a swap - and between them make a chemical compound of two hydrogen atoms and one oxygen atom - this compound is water.

So the trick really is to make a electron full store of hydrogen to put in your car. Could you not, return the hydrogen to the fuel cell after use, by running it through a coil where it could pick up more electrons? 
 
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 10/12/2007 14:11:16
Could you not give helium an extra electron? Or is that what helium 3 is?

That is nothing to do with what 3He is.

When you see a number with an atom, like helium 3, or polonium 210, it refers to the number of nucleons (the number of protons + the number of neutrons) in the atom, and is not directly related to the number of electrons.  I say it is not directly related to the number of electrons, because indirectly, in an electrically neutral atom, the number of protons must be the same as the number of electrons.  But then, the number of protons for any given element is always fixed (i.e. for helium, the number of protons is always 2, otherwise it would not be helium; for polonium, then number of protons is always 84, otherwise it would not be polonium), so what the number really tells you is how many neutons are in the atom.  In the case of 3He, since there must be 2 protons, so it tells you there is one neutron; whereas the more common form of helium is 4, there are still 2 protons, but now with 2 neutrons.

Yes, you can add another electron to helium; but since the objective of the exercise is to extract energy from the system, so one wants to use a situation that naturally exists in order to obtain energy from that natural condition.  If you have to add an electron to helium in order to obtain the energy from helium later giving away that same electron; then the energy you have to add to the helium will exactly match the energy you will obtain by letting the helium give away that electron, so you have no nett energy gain.

Ofcourse, the same problem occurs with hydrogen and water.  Free hydrogen does not exist (except in trace quantities that are of no use to anybody) on this planet, so the common way to obtain hydrogen is by splitting water (which is plentiful on this planet) into hydrogen and oxygen.  But there you come to the Achilles heal of the arguments for using hydrogen as a fuel - you need as to use as much energy to obtain the hydrogen from water in the first place as you would obtain from the hydrogen when it is converted back to water.  So the only way you can use hydrogen is not as a primary fuel source, but just as a means of carrying energy from one place to another (e.g. you take water to a power station, such as a nuclear power station; convert that water into hydrogen (thus using the energy of the power station to extract the hydrogen); then take the hydrogen to the hydrogen powered car, and let the car use that energy from the hydrogen to obtain the power to move the car).

Aside from that, there would be particular problems with simply having helium (or any other atom) with an extra electron added.  In water, you have hydrogen that has given away an electron (and so is electrically positively charged, because it is missing the electron), and you have the oxygen which has accepted the extra electrons (and so is electrically negatively charged), but because then two are combined in a single molecule, so the overall molecule remains electrically neutral.  If you have atoms that are not electrically neutral (either because they have accepted an extra electron, to become negatively charged; or have given away an electron, to become positively charged), if they are not bound up in a molecule that is electrically neutral in total, then those atoms can become very dangerously reactive (and typically are also poisonous because of their reactivity).

So the trick really is to make a electron full store of hydrogen to put in your car. Could you not, return the hydrogen to the fuel cell after use, by running it through a coil where it could pick up more electrons?

I hope the explanation above will tell you why that is not possible within the car.

In any case, you could not pick up electrons from a coil, but you could pick up electrons from an electrode (a metal plate through which you run an electric current), but you need energy to do that, and so you still need to take the water (which is how the hydrogen exists when it has given its electron to an oxygen atom) to a different energy source where it can obtain the energy with which it can now be given back its electron (which is now taken back from the oxygen).
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Sjoeberg on 11/12/2007 18:48:25
The interesting thing about fuel cell cars in my opinion is not hydrogen as fuel, at least not at these times. The problem with using hydrogen is, like previously posted, that we have to produce it first... using quite a lot of energy (actually more, than we get when using it in a fuel cell due). But there is another way.

Using the right catalyst, you can easily convert for instance methanol directly to hydrogen and carbondioxide, and sending it directly into a proper fuel cell, thereby producing a current. The trick here is, that you don't have to transport the hydrogen... you use methanol for that. Yes yes, in these times, where people panic about CO2 rates, i know it's almost taboo to mention carbondioxide. But please remember that a fuel cell has the potentiel to reach an effiency of 90%, whereas a standard diesel engine at best reaches 25%.

Other fuel cell uses methanol directly as the fuel - these are called direct methanol fuel cell, as opposed to the reformate methanol fuel cells described above. Using methanol directly naturally also produces carbondioxide. But if we produce this methanol from say wheat or biological waste (you know, stuff we flush out the toilet), it's carbondioxide neutral: The carbondioxide our fuel cell exausts comes from a plant, which has grown by consuming the same amount of carbondioxide from the air. Or the exaust comes from our waste, which comes from plants and animals grown on the exact same principle. The circle is complete. Plants consume CO2, we consume the plants sending back into the atmosphere, where it is consumed by other plants. Beautiful, ain't it?

Another idea (for the future) is to produce the hydrogen using only renewable energy. I imagine hydrogen plants, where solar cells produce hydrogen. Perhaps we'll all have a solar power plant (imagine roofs consisting of solar panels), where the excess electricity produced is sent directly to a electrolyser producing hydrogen, which is then stored in a tank. Your home power plant (a fuel cell in the basement) produces electricity from the stored hydrogen on a cloudy day, and you fill up your car also using the stored hydrogen.

Obviously this is a bit utopian... we need far more effective solar panels and there are numerous other problems, but the idea is still there.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 11/12/2007 19:42:05
Fuel cells using methanol, or even methane, are a totally different matter from using hydrogen.

As you say, both of these feedstocks contain carbon, and so will produce carbon dioxide, but since both can (and often are) created from plant matter, thus the carbon dioxide created is from carbon dioxide taken from the atmosphere (true, the same can be argued for mineral oil combustion, but in the case of mineral oil, the counter argument is that it was taken from the atmosphere millions of years ago, whereas boifuel sources of methenol or methane could be take from the atmosphere with the preceding 12 months).

The arguments about efficiency are far more complex that that stated.

Firstly, the efficiency of a diesel engine can be raised if the temperature of the combustion is raised (the theoretical limit to the efficiency of the engine is totally determined by that one factor).

Secondly, looking at the efficiency of just the engine alone is meaningless.  What matters is the efficiency of the use of the original energy source in providing the desired result (the motion of the vehicle).  Thus what matters is looking at the cost of production of the fuel, the efficiency of power generation from the fuel (the figures you have quoted), and the efficiency with which that power is translated into the movement of the vehicle.  While I am not arguing that the figures are necessarily any better for the diesel engine when looking at the entire process, I am merely saying that looking at only one small part of that process is meaningless if one is looking at that component part when the entire of the rest of the process is incomparable.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Sjoeberg on 12/12/2007 10:42:38
Quote
As you say, both of these feedstocks contain carbon, and so will produce carbon dioxide, but since both can (and often are) created from plant matter, thus the carbon dioxide created is from carbon dioxide taken from the atmosphere (true, the same can be argued for mineral oil combustion, but in the case of mineral oil, the counter argument is that it was taken from the atmosphere millions of years ago, whereas boifuel sources of methenol or methane could be take from the atmosphere with the preceding 12 months).

On this, i agree with you totally. Yes, mineral oil is also produced, to some degree, from plants and other organic matter, but the point is, like stated, that using methanol and ethanol produced from surface plants and organic matter, which has just ended their life-cycle will have no net effect on the environment. So yes, I do indeed agree with this.

Quote
The arguments about efficiency are far more complex that that stated.
Naturally it is. I'm not saying that you can achieve 90% net efficiency and comparing this to 20% efficiency in a diesel engine. I'm just saying, that the potential of a fuel cell powered vehicle exceeds that of a diesel powered vehicle. But both methanol and diesel synthesis/refining requires energy, so you'd have to do an extensive energy calculation to find the pro's and con's. My point in the efficiency is therefore only referred to the engine (as i do not have the results from that calculation) And one thing, that you can not get around is, that the efficiency of a combustion engine is limited by the fact that it is a Carnot engine (and there limited by its operating temperature and surroundings temperatures), whereas the fuel cell is only limited by the free energy of the fuel (which is about 90% of the total enthalpy in the hydrogen). Naturally you have to account for the electric motor as well, which i do not have confirmed figures for, but a quick google search tells me, that a 100 hp electrical engine is able to do +90%. Mechanical resistance can be assumed to be the same for the two vehicles (though I'd expect a combution powered vehicle to be even more inefficient due to shafts etc etc.)

So to conclude: My point is, that an electrochemical powered engine has a greater _potential_ in efficency, than a combustion engine will ever have, because of the Carnot factor.

Though I think highly of fuel cell technologies, I'm also reasonable enough to know that even if fuel cell cars will be a reality, it will be sometime in the future. Everyone has been saying "just five more years, then we'll all have fuel cell powered cars"... yeah, and they've been saying that since 1990. :o)

Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 12/12/2007 13:59:26
I don't really get the it takes energy to produce it arguement, it takes a huge amount of energy to produce petrol surely.

And helium as a fuel, could be, or would be, highly volitile?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Sjoeberg on 12/12/2007 14:46:05
Ok to make things clear:
- Petrol definetely requires energy to "produce" (bring up from the underground, transport, refine etc.)
- Hydrogen also requires energy to produce, which would typically be through electrolysis (sending a current through water, thereby releasing hydrogen and oxygen: 2 H2O -> 2 H2 + O2)
- Methanol/ethanol producing also requires energy, this is typically done in bio-plant, where specially "constucted" organisms (bacteria) "eats" dead organic material such as plants and waste and releases (m)ethanol. Exactly as when you brew beer og produce wine... microorganisms eats the sugar and releases ethanol. This proces obviously requires heat (and also transport etc.etc.)

So yes, all proceses consume energy... but which consumes the most per unit energy "produced" in the form we need it in, is not an area i know much about.

I have no knowlegde of using helium as fuel, but i imagine, that would be hard, as helium in my knowlegde does not take part in chemical reactions (unless we're talking about nuclear reactions ;o) ). Using _hydrogen_ involves some problems:

1. It's highly explosive when oxygen is around. (the explosion actually gives you an idea of how much energy hydrogen/oxygen-blends contain - it is (some of) this energy that are used in a fuel cell producing electricity instead of heat and light.)

2. It's actually quite difficult to transport hydrogen in large quantities. The H2-molecule is so small, that it diffuses slowly through a steel tank! Naturally you can keep hydrogen in a tank for some time, but long streches of hydrogen pipes is a bad idea. We just can't transport hydrogen lossless like we do with for instance crude oil.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 12/12/2007 16:13:37
I don't really get the it takes energy to produce it arguement, it takes a huge amount of energy to produce petrol surely.

As SJoeberg has mentioned, it is all about how much you spend for how much you get.

Think of energy as money (very much, energy is the currency of science).

If you spend £1 million, and get £2 millions back, you are in profit, and it is a good deal.  If you spend £1 millions pounds, and get only £1 million back, you have achieved nothing, and by the time you have paid your brokers commission (because all real life processes have inefficiencies that lose energy beyond the theoretical ideal), you will actually have made a small loss - certainly not the kind of deal you want to make.

Yes, it does take a huge amount of energy you have to put in when processing petrol; but in that particular case, the amount you get back exceeds what you put in, so you are in profit.

And helium as a fuel, could be, or would be, highly volitile?

Technically, the term 'volatile' merely means that it is easily turned into a gas - and both hydrogen and helium are normally gasses at room temperature, so they would both be regarded as volatile by nature.

There is the more colloquial use of the word 'volatile' to mean something that is unstable, but the problem with helium (if we are talking about electrically neutral helium, without any electrons added or taken away), is that it is too stable.  If you want to get energy out of a system, you needs to have some instability in that system - but not so much as to make the process unmanageable.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Dick1038 on 13/12/2007 18:08:59
The liquid hydrogen compound I was referring to was not a hydrocarbon.  I don't recall where I read the article on this technology.  I'll have to do a literature search. Stay tuned.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Dick1038 on 13/12/2007 18:19:11
Eureka!

Science news, Oct 20, 2007, Vol 172, #16, p253.

Platinum free fuel cell

Davide Castelvecchi

Many obstacles stand in the way of ditching the internal combustion engine in favor of electric motors feeding off hydrogen fuel cells. Such a change would require new infrastructure for the delivery, storage, and distribution of hydrogen, either in a low-temperature, liquid state, or at high pressure, as a room-temperature gas. And standard hydrogen fuel cells are expensive, requiring as much as 100 grams of platinum at a cost of thousands of dollars.

A new type of fuel cell could solve both problems at once. The technology, proposed by engineers at Daihatsu, a unit of Toyota, in Ryuo, Japan, uses a fuel called hydrazine hydrate, instead of hydrogen.

Hydrazine hydrate—a compound of nitrogen, hydrogen, and water—is liquid, which makes it easier to store and deliver than gas. And it contains no carbon, so cars using it would still be environment-friendly. But perhaps the main advantage of the new fuel cell is simply that it's cheaper.

In hydrogen fuel cells, platinum serves as a catalyst membrane that breaks down hydrogen molecules into ions and electrons. The electrons provide the current that powers the car's motor. Platinum is used because it's the only metal catalyst that can survive corrosion by hydrogen ions for any length of time.

But the membrane in the Daihatsu fuel cell has to cope only with more-benign hydroxide ions, allowing engineers to use cheaper catalysts such as cobalt or nickel.

"We believe that this technology has the potential of bringing the cost of a fuel cell vehicle [down to] that of an internal combustion-engine vehicle," says team member Koji Yamada. His team's results appear in the Oct. 22 issue of Angewandte Chemie.

Caveat

Letters:

This article describes hydrazine hydrate as a benign and cost-effective alternative fuel to hydrogen. But hydrazine hydrate is a fuming liquid that is toxic, very corrosive, and can decompose explosively. In a reaction with hydrogen peroxide, it powered the German V-2 rockets in World War II.

Carl F. Guerci Jr.
Severna Park, Md.

Here's the link: http://www.sciencenews.org/articles/20071020/note11.asp
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 13/12/2007 23:30:12
My own concerns on reading the article was, to some extent, the same that the letter writer has, that hydrazine is not that safe a material to handle.

Nonetheless, I think the letter writer is not totally accurate (although neither totally inaccurate).

Hydrazine is both toxic and corrosive, that is true.

Hydrazine is used in rocketry, but was not used in the V-2 (that used alcohol and LOX), and was used during WWII to power the Me 163 B and the launch system of the V-1.

Hydrazine does not seem to be particularly volatile, and in hydrate form is far safer than in anhydrous form, but there is no getting over its toxicity.

Hydrazine is widely used in fuel systems, and in industry, so clearly any handling problems can be well managed; but whether it is desirable to have it widely available to the public is another matter.

I can well see why it would be a preferred fuel for fuel cells over gaseous hydrogen, although its energy density seems to be less than half that of many hydrocarbons.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Sjoeberg on 14/12/2007 10:51:01
Quote
Hydrazine hydrate—a compound of nitrogen, hydrogen, and water—is liquid, which makes it easier to store and deliver than gas. And it contains no carbon, so cars using it would still be environment-friendly. But perhaps the main advantage of the new fuel cell is simply that it's cheaper.

Very interesting... perhaps this is a breakthrough, though I am as concerned as another_someone about the toxicity. Does any one know how toxic it is? I mean, petrol is, to some extend, also toxic, so the interesting part in this, is if hydrazine hydrate is easily absorbed by human tissue (skin)?

Also another concern is the products of the reaction. I see that the reaction is not producing any carbon containing products, but what about nitrous oxides (NOx's). Would they need a DeNOx-system possibly containing liquid ammonia?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Dick1038 on 14/12/2007 22:17:47
A quick googling of hyrazine hydrate yielded:

 
Safety data for hydrazine hydrate
Hazard: Toxic Hazard: Toxic in the environment Hazard: explosive

Glossary of terms on this data sheet.

The information on this web page is provided to help you to work safely, but it is intended to be an overview of hazards, not a replacement for a full Material Safety Data Sheet (MSDS). MSDS forms can be downloaded from the web sites of many chemical suppliers.
General

      Synonyms: hydrazine monohydrate, diamide hydrate, aqueous hydrazine, hydrazine hydroxide, hydrazinium hydroxide
      Use:
      Molecular formula: N2H4.H2O
      CAS No: 7803-57-8 (alternative CAS No: 10217-52-4)
      EC No: 206-114-9
      Annex I Index No: 007-008-00-3

Physical data

      Appearance: colourless fuming liquid
      Melting point: -52 C
      Boiling point: 120 - 121 C
      Vapour density:
      Vapour pressure: 5.2 mm Hg at 20 C
      Density (g cm-3): 1.027
      Flash point: 74 C (closed cup)
      Explosion limits: 3.4 - 100%
      Autoignition temperature: 280 C
      Water solubility: miscible
       

Stability

      Incompatible with a wide variety of materials, including oxidizing agents, heavy metal oxides, dehydrating agents, alkali metals, rust, silver salts. Combustible. Contact with many materials may cause fire or explosive decomposition. May react explosively with a variety of materials, including dehydrating agents, heavy metal oxides, perchlorates. Contact with cadmium, gold, brass, molybdenum and stainless steel containing > 0.5% molybdenum may cause rapid decomposition. Vapour may explode in fire. Note the exceptionally wide explosive limits - flammable from 4 to 100% hydrazine in air. Read safety data sheet fully before use.

Toxicology

      Toxic, and may be fatal, if inhaled, swallowed or absorbed through the skin. Expected to be a human carcinogen. Eye contact may cause serious damage. May cause CNS, eye, liver, kidney and lung damage. Possible sensitizer. Corrosive. Material is very irritating to respiratory tract, even at low concentrations. Typical OEL 0.02 ppm (8h TWA)

      Toxicity data
      (The meaning of any abbreviations which appear in this section is given here.)
      ORL-RAT LD50 129 mg kg-1
      ORL-MUS LD50 83 mg kg-1
      SKN-RBT LDLO 20 mg kg-1
      IHL-RAT LC50 0.75 mg/l/4h
      ORL-GPG LD50 40 mg kg-1

      Risk phrases
      (The meaning of any risk phrases which appear in this section is given here.)
      R10 R23 R24 R25 R34 R43 R45 R50 R53.

Environmental information

      Very toxic to aquatic organisms - may cause long-term harm.

Transport information

      (The meaning of any UN hazard codes which appear in this section is given here.)
      IATA packing group 2. IATA sub-risk 61. Adr No 8/44B. UN No 2030. IATA class 8. Transport category 2. Not permitted on passenger flights.

Personal protection

      Safety glasses, gloves, good ventilation. Treat as a possible carcinogen. Remove all sources of ignition from the working area. Prepare a risk assessment and COSHH statement before starting work.

      Safety phrases
      (The meaning of any safety phrases which appear in this section is given here.)
      S45 S53 S60 S61.

[Return to Physical & Theoretical Chemistry Lab. Safety home page.]

This information was last updated on July 3, 2007. We have tried to make it as accurate and useful as possible, but can take no responsibility for its use, misuse, or accuracy. We have not verified this information, and cannot guarantee that it is up-to-date.

Note also that the information on the PTCL Safety web site, where this page was hosted, has been copied onto many other sites, often without permission. If you have any doubts about the veracity of the information that you are viewing, or have any queries, please check the URL that your web browser displays for this page. If the URL begins "http://ptcl.chem.ox.ac.uk/" or "http://physchem.ox.ac.uk/" the page is maintained by the Safety Officer in Physical Chemistry at Oxford University. If not, this page is a copy made by some other person and we have no responsibility for it.

Might as well kiss-off this material.


Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Dick1038 on 14/12/2007 22:55:06
How about using ammonia? A brilliant chemist could invent a catalyst to decompose ammonia into nitrogen and hydrogen. 

Also, ammonia can be used as a fuel in internal combustion engines:
Ammonia was used during World War II fuel shortages to power buses in Belgium and used in engine and solar energy applications prior to 1900. Liquid ammonia was used as the fuel of the rocket airplane, the X-15. Although not as powerful as other fuels, it left no soot in the reusable rocket engine and its density approximately matches that for the oxidizer, liquid oxygen, which simplified the aircraft's design. Ammonia is proposed as a practical, clean (CO2-free), alternative to fossil fuel for internal combustion engines.[19] In 1981 a Canadian company converted a 1981 Chevrolet Impala to operate using ammonia as fuel.[20][21] Ammonia is marketed as a low-emission fuel.[22]

How about using urea as fuel?  That way one could just piss into the fuel tank in a bind :) .
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Bored chemist on 15/12/2007 19:03:52
"A brilliant chemist could invent a catalyst to decompose ammonia into nitrogen and hydrogen."
One did
http://nobelprize.org/nobel_prizes/chemistry/laureates/1918/haber-bio.html
Catalysts work both ways.

While ammonia is a lot less nasty than hydrazine I'd still not really want a tank of it in my car.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: sooyeah on 29/12/2007 13:19:39
I don't really get the it takes energy to produce it arguement, it takes a huge amount of energy to produce petrol surely.

As SJoeberg has mentioned, it is all about how much you spend for how much you get.

Think of energy as money (very much, energy is the currency of science).

If you spend £1 million, and get £2 millions back, you are in profit, and it is a good deal.  If you spend £1 millions pounds, and get only £1 million back, you have achieved nothing, and by the time you have paid your brokers commission (because all real life processes have inefficiencies that lose energy beyond the theoretical ideal), you will actually have made a small loss - certainly not the kind of deal you want to make.

Yes, it does take a huge amount of energy you have to put in when processing petrol; but in that particular case, the amount you get back exceeds what you put in, so you are in profit.

Well, just a minute, the costs of petrol are not just in its production.
You also have the added cost of the pollution it causes, wars, oil spillages, damage to health.... but also the profit of an energy in money terms is something you add. It cost £20 to make it, you then sell it for £25 the price reflects the profit added plus the cost of production.
 
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: drewsk404 on 24/04/2008 22:59:16
Hi all, been reading this forum for a while. Decided to register and post.

I have been reading a lot about hydrogen electrolysis and maybe some people here could provide some additional input. I have plans to build a gas-saving device for my car.

This device supposedly injects hydrogen into the vehicle's intake manifold in order to allow for a decrease of gasoline consumption on some level or another. It does this by allowing the engine to burn hydrogen in the combustion chamber along with the existing gasoline and oxygen mixture. Supposedly, doing so will allow an engine to run at a max of 30:1 air/fuel ratio (hydrogen being included in the air part of the ratio). That's pretty lean. Supposedly it can double gas mileage. It's just an electrolysis device that creates hydrogen ions from water. I'm not exactly sure how much hydrogen must be electrolyzed, how existing fuel management must be modified, or how much energy it would take to do so, so have not been able to figure out if the task would be worthwhile. There are claims that it does work, such as this: http://waterpoweredcar.com/hydrobooster.html

What do you think?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 25/04/2008 02:58:57
Hi all, been reading this forum for a while. Decided to register and post.

I have been reading a lot about hydrogen electrolysis and maybe some people here could provide some additional input. I have plans to build a gas-saving device for my car.

This device supposedly injects hydrogen into the vehicle's intake manifold in order to allow for a decrease of gasoline consumption on some level or another. It does this by allowing the engine to burn hydrogen in the combustion chamber along with the existing gasoline and oxygen mixture. Supposedly, doing so will allow an engine to run at a max of 30:1 air/fuel ratio (hydrogen being included in the air part of the ratio). That's pretty lean. Supposedly it can double gas mileage. It's just an electrolysis device that creates hydrogen ions from water. I'm not exactly sure how much hydrogen must be electrolyzed, how existing fuel management must be modified, or how much energy it would take to do so, so have not been able to figure out if the task would be worthwhile. There are claims that it does work, such as this: http://waterpoweredcar.com/hydrobooster.html

What do you think?

First issue I have is that it claims to reduce the temperature of combustion.  This alone should reduce, not increase, the efficiency of the engine, and could totally invalidate the functioning of the catalytic converter on your car.

If there was any substantial amounts of hydrogen premixed with the incoming air, I would think it could be quite dangerous; which leaves me to believe the amounts of hydrogen injected are minimal (which would be consistent with the fact you don't need a large water tank to feed it).

There have been products in the past that have simply injected water into the combustion chamber as a means of increasing the expansion available during combustion, but this does not require electrolysis.  On the other hand, such crude techniques that might have worked with the relatively crude engines of a few decades ago could easily cause adverse effects (and even damage) to more modern engines.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: drewsk404 on 25/04/2008 04:37:40
i read something about it reducing the combustion temp. i wish i could remember more about what it said but i believe it was something along the lines that the fact that the air fuel ratio is so much leaner (leaner combustion is hotter) that it actually doesn't end up being cooler combustion. in fact this was one of the fuel management issues. you have to get the right mixture or you'll overheat the combustion chamber.

*edit* also based on my research i don't 100% trust the web page i listed. i should have mentioned that. i was just using it as an example though.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Madidus_Scientia on 25/04/2008 07:05:18
You don't need to worry about trying to store hydrogen in gas form, using pellets made of an alloy of aluminium and gallium, you can just store a tank of water in your car, and add the water to these pellets which reacts and turns the aluminium into aluminium oxide, and produces hydrogen. This way you get hydrogen on demand, without storing anything at high pressure. Then once you've exhausted your aluminium you get some more, and recycle the aluminium oxide. The gallium is not used, it is just a catalyst, normally aluminium will not react with water because an oxide layer forms over the surface of the aluminium protecting the rest of it from oxidising, but this does not happen when alloyed with gallium.

read about it here http://www.physorg.com/news98556080.html
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 25/04/2008 12:19:52
You don't need to worry about trying to store hydrogen in gas form, using pellets made of an alloy of aluminium and gallium, you can just store a tank of water in your car, and add the water to these pellets which reacts and turns the aluminium into aluminium oxide, and produces hydrogen. This way you get hydrogen on demand, without storing anything at high pressure. Then once you've exhausted your aluminium you get some more, and recycle the aluminium oxide. The gallium is not used, it is just a catalyst, normally aluminium will not react with water because an oxide layer forms over the surface of the aluminium protecting the rest of it from oxidising, but this does not happen when alloyed with gallium.

read about it here http://www.physorg.com/news98556080.html

But in that case you are not using hydrogen as a fuel at all, you are using aluminium as the fuel, with hydrogen merely being an intermediate product.  So what is the energy density of such a system (the weight and volume of aluminium and water required to produce a given amount of energy)?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Madidus_Scientia on 25/04/2008 15:11:10
Well, you're using both aluminium and hydrogen yes. Here's a quote from the article:

Quote
"Most people don't realize how energy intensive aluminum is," Woodall said. "For every pound of aluminum you get more than two kilowatt hours of energy in the form of hydrogen combustion and more than two kilowatt hours of heat from the reaction of aluminum with water. A midsize car with a full tank of aluminum-gallium pellets, which amounts to about 350 pounds of aluminum, could take a 350-mile trip and it would cost $60, assuming the alumina is converted back to aluminum on-site at a nuclear power plant.

"How does this compare with conventional technology? Well, if I put gasoline in a tank, I get six kilowatt hours per pound, or about two and a half times the energy than I get for a pound of aluminum. So I need about two and a half times the weight of aluminum to get the same energy output, but I eliminate gasoline entirely, and I am using a resource that is cheap and abundant in the United States. If only the energy of the generated hydrogen is used, then the aluminum-gallium alloy would require about the same space as a tank of gasoline, so no extra room would be needed, and the added weight would be the equivalent of an extra passenger, albeit a pretty large extra passenger."
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 25/04/2008 22:06:13
So, the fuel takes twice the weight (not only in the car, but right through the delivery chain); but most importantly, the whole exercise relies on a massive increase in nuclear power generation that has yet to happen (it may yet happen, but would take decades to build up that level of nuclear capacity - and ofcourse, countries like Iran will not even be allowed to build up any nuclear capacity at all).
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Madidus_Scientia on 26/04/2008 09:55:52
Drastic times call for drastic measures man. We've done a hell of a lot to mess up the atmosphere, it makes sense we're going to have to put a hell of alot of energy into fixing it.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: another_someone on 26/04/2008 12:21:47
Drastic times call for drastic measures man. We've done a hell of a lot to mess up the atmosphere, it makes sense we're going to have to put a hell of alot of energy into fixing it.

Not sure if things are nearly as drastic as some people imagine (only time will tell whether it is fiction or fact); but no matter what, the last thing you want to do when you are in a tight spot is panic.

We have already seen 'drastic' means being taken with regard to biofuels, and now people are realising that nobody had thought through the consequences of these 'drastic' actions.

So now the next 'drastic' action is going to be what?  Supplying Burma, Zimbabwe, et. al. free nuclear power plants?

Every action we take carries risks, and the one thing we don't want to be doing is jumping out of the frying pan and into the fire.

Clearly, nothing lasts forever, and there have been times in the past when human beings have been through environmental changes.  Humans have learnt to roll with the punches, and not try and assume that yesterday's environment can last forever - it cannot, no matter how hard we try.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: McQueen on 03/05/2008 08:09:20
There is absolutely no doubt that Hydrogen is a superior fuel in every sense to petroleum, if that hydrogen is used in a fuel cell, things look even better b'cos a fuel cell has an efficiency of 99% compared to the 20% or thereabouts of an IC piston engine. That is the good part. The not so good part is that free hydrogen, although it is the most abundant element in the Universe, is not available on earth. If you think about it the reason for this is obvious, there are no fields of Hydrogen gas as occur with CNG, b'cos hydrogen just escapes into space through the atmosphere. The only alternative is therefore to extract hydrogen from some rich hydrocarbon source such as petroleum or Methane etc., Obviously this is an extremely expensive and wasteful process and potentially even more damaging to the environment than just carrying on using the good old IC piston engine with its less than 20% efficiency.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: McQueen on 03/05/2008 08:56:29
Hi! This post about Hydrazine hydrate, just brought to mind another historical conundrum that I think I have solved. Many of you must remember the inventor who duped Henry Ford out of 10,000 dollars with his claims of a car that could run on water. Here is the gist of the story. This guy challenged Henry Ford that he had a new invention that could make possible for a car to run on pure water. He issued a challenge. Ford being the capitalist that he was, accepted, the two decided a time and place to meet. Ford brought along a whole contingent of mechanics who stripped the test car and then re-assembled it!!! This guy then brought a bucket of water, poured it into the tank and the car actually ran, and ran and ran. Yes it did! Ford of course lost face and had to cough up, 10,000 dollars. On examination the water that had been poured into the tank was found to be of a green colour and with a rather acrid smell. The inventor said that he had to protect his investment!! Surprise, surprise!! Ford was willing to offer millions, but this guy disappeared. Enigmatic right!! Here is what I think happened. What this inventor did was to drop a few pieces of acetylene into the tank, and then disguise it with some cyanide or other bitter smelling chemical. Acetylene is the same chemical that is used in the oxy-acetlylene welding process. Acetylene is even more volatile than gunpowder and is highly corrosive, still if you drop a few pieces of it into water you are going to get enough combustible mix to power a car!!!
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 03/05/2008 11:12:47
Reading these endless threads about the wonder chemical Hydrogen, I ask myself  why people confuse energy storage with energy resources. Hydrogen is NOT an energy resource. It may have advantages as a way of storing energy but you still have to produce the Hydrogen gas in the first place using some other resource.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: McQueen on 07/05/2008 11:40:06
I was reading the article on "Who killed the electric car?" and one of the ideas suggested there was that automobile manufacturers and oil companies were promoting the fuel cell in an effort to draw attention away from EV's.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 14/06/2008 22:35:15
Burns hydrogen instead of oil. So you can fill your car up with water, and only oxygen comes out the back.

Actually, I saw a commercial for this on TV, they said water vapor comes out which I find hard to beileve cause I thought we were years away from these things.

The part we are years away from is doing it efficiently. Hydrogen burns to produce water, but costs more to produce than gasoline.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Bored chemist on 15/06/2008 10:37:01
"What this inventor did was to drop a few pieces of acetylene into the tank"
How do you drop pieces of a gas like acetylene into anything?
It's also not particularly corrosive.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: qazibasit on 15/06/2008 22:00:52
People are pasting whole topics here, i am not used to of it i just say it in a line or two and if ur wise enough u will get it.
Well what actually fuel is?
Fuel is basically something that burns and gives energy.
In our gasoline cars we are burning the petrol to give our car energy but in an hydrogen car u will have to put the hydrogen gas compressed in a cylinder which will burn same mechanism as that of a gasoline engine just the change in the fuel source just like in large hydrogen baloons.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 16/06/2008 20:03:42
Is this the silly season for nakedscientist forums?
Doesn't anyone read books before starting to post here?

I think 2008 is the Year of the New Snake Oil Revolution. I even had a public librarian telling me that Stanley Meyer's 'Water Car' is a reality, suppressed by government conspiracy,in spite of the fact that it violates the laws of physics.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: jonbyrd on 20/06/2008 16:48:42
Hi there,

I think this information may help you out

Have you ever heard of HHO fuel that  has got to be the best way to save on gas prices.?
? Imagine the savings. It will cost you about $160, or two tanks of gas to install an HHO

conversion kit

<Hydrogen Car Kit - Save Money and Improve MPG Massively
Hydrogen car kit empowers your car to run on water and avoid oil as fuel. A vehicle however
will not be able to run on water alone. There needs to be a mixture of gasoline and water to
enable it to run smoothly.

Even the Water Fuel Conversion Kits - How Using Water As Fuel Helps Cut Your Gas Consumption

Recently,there is increased awareness among many drivers of a technology that uses plain

water tosupplement the cars' gasoline consumption. Called a water fuel conversion kit, it is

a simpleadd-on to your current car engine that uses your car battery to carry out an

electrolysis on water to produce Hydroxy gas (HHO). This Hydroxy gas is used to supplement

the burning ofgasoline in the car's engine.


Hydrogen generator kit for car can be better than gasoline or oil additives to raise gas
mileage. When you make or do it on your own, you can save money on gas but will save lots
of dollars on the kit and reproduce the system for other automobiles on your own.

saving money should be what everyonr thinks off and I have done this by using all ideas from
my free Ebook -******

I purchased the available eBooks that teach you how to run your car on water and installed

one on my "chevy 350 small block," it's pretty easy.

<******* This reads too much like an advert so I have removed the link. Hope you don't mind. People can send you a personal message if they want the booklet.
Mod>

Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 21/06/2008 19:50:36
Hi there,

I think this information may help you out

Have you ever heard of HHO fuel that  has got to be the best way to save on gas prices.?
? Imagine the savings. It will cost you about $160, or two tanks of gas to install an HHO

conversion kit

<Hydrogen Car Kit - Save Money and Improve MPG Massively
Hydrogen car kit empowers your car to run on water and avoid oil as fuel. A vehicle however
will not be able to run on water alone. There needs to be a mixture of gasoline and water to
enable it to run smoothly.

Even the Water Fuel Conversion Kits - How Using Water As Fuel Helps Cut Your Gas Consumption

Recently,there is increased awareness among many drivers of a technology that uses plain

water tosupplement the cars' gasoline consumption. Called a water fuel conversion kit, it is

a simpleadd-on to your current car engine that uses your car battery to carry out an

electrolysis on water to produce Hydroxy gas (HHO). This Hydroxy gas is used to supplement

the burning ofgasoline in the car's engine.


Hydrogen generator kit for car can be better than gasoline or oil additives to raise gas
mileage. When you make or do it on your own, you can save money on gas but will save lots
of dollars on the kit and reproduce the system for other automobiles on your own.

saving money should be what everyonr thinks off and I have done this by using all ideas from
my free Ebook -******

I purchased the available eBooks that teach you how to run your car on water and installed

one on my "chevy 350 small block," it's pretty easy.

<******* This reads too much like an advert so I have removed the link. Hope you don't mind. People can send you a personal message if they want the booklet.
Mod>



Interesting that this 'scientific miracle' has never been seen publicly. Everyone has a book, CD, or E-book on their website, but nobody in the auto or parts industries can recall ever seeing one.

Oh, by the way, Sophie, you have joined the ranks of the 'Big Oil Conspiracy'(according those who believe there is one) by editing that link.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 22/06/2008 13:10:05
Quote
Oh, by the way, Sophie, you have joined the ranks of the 'Big Oil Conspiracy'(according those who believe there is one) by editing that link.
??? I just removed what looked to be an advert.
Of course there is, or has been, a 'Big Oil Conspiracy', just as there are Pharmaceutical, Political and Financial Conspiracies.  But now the Energy system is changing there is money to be made elsewhere and there will probably be a 'Green Conspiracy'.
How can you expect any large organisation not to promote its own interests in any way that it can?
Thanks to the relative freedom of information, conspiracies are often exposed, tho'.

Was I just being dim there and failed to spot a joke?
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 23/06/2008 05:19:44
Quote
Oh, by the way, Sophie, you have joined the ranks of the 'Big Oil Conspiracy'(according those who believe there is one) by editing that link.
??? I just removed what looked to be an advert.
Of course there is, or has been, a 'Big Oil Conspiracy', just as there are Pharmaceutical, Political and Financial Conspiracies.  But now the Energy system is changing there is money to be made elsewhere and there will probably be a 'Green Conspiracy'.
How can you expect any large organisation not to promote its own interests in any way that it can?
Thanks to the relative freedom of information, conspiracies are often exposed, tho'.

Was I just being dim there and failed to spot a joke?

Yes, I made that crack because my friendly librarian has decided that the reason anyone takes the opposing side of this issue is because the oil companies are intentionally suppressing this miracle of physics. She can't accept that it may just be a scam. I think our public librarians are losing brain cells at a faster rate than ever before.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 24/06/2008 23:52:52
There's one born every minute.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 26/06/2008 02:19:28
There's one born every minute.

At the time that phrase was first uttered, the World was somewhere between its first(1825) and second(1929) billion people. They say around 2012 we will top seven billion.
Judging by the acceleration rate, I think we can safely say that there's at least one born every 10 seconds. LOL-Jesoph
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: lyner on 26/06/2008 09:59:04
Yes but that assumes that they are all mugs (Barnum's(?) original quotation referred to mugs, I believe). Your calculation implies that one in six of us is a mug. Let's see - there's you and there's me - not mugs. . .
Now count the conspiracy theorists, on the other hand.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 27/06/2008 02:28:38
Yes but that assumes that they are all mugs (Barnum's(?) original quotation referred to mugs, I believe). Your calculation implies that one in six of us is a mug. Let's see - there's you and there's me - not mugs. . .
Now count the conspiracy theorists, on the other hand.
It took many centuries to reach one billion, only one century for the next billion, and less than one century for the next five billion.
I meant to imply that all of us, suckers or not, are multiplying 5-6 times faster than when P.T.Barnum(or whoever)said that.

 
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: jonbyrd on 20/07/2008 14:02:51
   
The concept of running water as fuel for cars has been something scientists and researchers have been attempting for quite some time. With the high fuel prices as well as the pollution being an ever-increasing concern, the idea of water grows in the minds of these scientists and researchers. As the process continues for them to successfully create fuel from water the exhausting fact that it just isn’t working has them somewhat baffled.

Although many experts claim that water can in fact be used there are those skeptics who believe it is impossible. However, in all fairness water does in fact contain hydrogen and hydrogen of course is a form of gas.
You can avail e-books on water fuel at

mod edit - stop spamming the forum with links - people can ask you by PM if they want to follow your comments up.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: skeptic on 22/07/2008 01:19:57
   
The concept of running water as fuel for cars has been something scientists and researchers have been attempting for quite some time. With the high fuel prices as well as the pollution being an ever-increasing concern, the idea of water grows in the minds of these scientists and researchers. As the process continues for them to successfully create fuel from water the exhausting fact that it just isn’t working has them somewhat baffled.

Although many experts claim that water can in fact be used there are those skeptics who believe it is impossible. However, in all fairness water does in fact contain hydrogen and hydrogen of course is a form of gas.
You can avail e-books on water fuel at

As one of "those skeptics", I must point out that many of us are perfectly willing to accept this theory if we could see a working model. There are endless numbers of "how-to" CDs, books, and E-books, but nobody willing to actually demonstrate that this technology is anything more than a scam publicly. 
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 24/07/2008 14:00:02

Interesting that this 'scientific miracle' has never been seen publicly. Everyone has a book, CD, or E-book on their website, but nobody in the auto or parts industries can recall ever seeing one.

 

I have, I have one in my company vehicle now doing testing. I'm a 21 year L1 ASE Master, and know a good deal more than most about how they actually work. While I do plan on making some money building and installing these systems on my customer's vehicles, assuming they actually work (testing still in progress), I'll be making the information publicly available once I've collected enough data. There are a lot of people interested in this even in this area, but no one I've talked to has collected solid performance data, and a few have blown up cells and smoked wiring on their test vehicles. Of course in my own interests I'm not letting out everything I know locally, I don't think there's anything wrong with making some money off the years of work I've put in to understand cars better than most, but I see it as a temporary source of income (there are only so many customers in my area that will want them) and with so many people looking in to it it is only a matter of time before these systems are widespread. That is, assuming they really work. I can tell you this, though, I have noticed a difference in throttle response on my test vehicle, and just this morning passed 100 miles since I installed it. I powered it up after filling my gas tank and recording the mileage, the needle has just dropped down off the full mark. I'm going to run it at least 300 miles before filling it back up so I can get an accurate reading on what the mileage is now.

Oh, and we've got production costs on the cell and everything needed to install it under $100 now, including CPVC, stainless electrodes, tubing and electrical supplies. My suggestion to anyone looking at doing this is to wait. By the time you buy the information and get a test model working, I'll have data, pictures, and installation instructions posted here. You can start from scratch if you like, or you can wait a couple of weeks and build a system that has already been tested and had improvements done. Simple things like installing a drain petcock on the cell so that it's easier to empty it and refill it with fresh water instead of just adding to it and changing your catalyst concentration.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 27/07/2008 13:47:35
At some point I assume this thread got confused between hydrogen fuel cells and water fuel cells (or electrolysers).

From the original question I would have assumed that it was the fuel cells that input hydrogen and air to give water and electricity to drive an electric motor, that was being asked about. If so this technology, though relatively new, is quite straight-forward. Great if you have an electric car and a hydrogen fueling station just down the road... otherwise hopeless!

Diverging into on-board electrolysers which act to supplement hydrocarbon fuel with oxygen and hydrogen in order to aid burning is a lot more controversial - but far more interesting. There seems to be a lot of these so-called 'hydroboosters' on the internet market at present, though looking at some of them, the gas output must be miniscule. One high profile booster with a few strands of stainless steel wire is almost laughable and must surely be extremely innefficient, yet they make some very wild claims. 

That said, given that it is known that quite a lot of hydrocarbon fuel is unburnt, then anything that improves the burn would surely be better for the environment. It would also seem logical that less fuel wasted would mean more miles per gallon, but as to claims of increasing the mileage 50% or more... well this would surely depend upon how hard your booster was working! 

Immediately this will no doubt allow the 'energy in = energy out' brigade to jump in, telling us that any extra energy provided by the gases will be countered by the alternator having to work harder. But consider this.

If you use an electrolyser that draws 10 amps, this would be no different from driving with your lights on at night, using heated seats or a rear heated window. Does anyone know of a car manufacturer that gives you a mpg of their vehicles for night time driving?

Has anyone ever turned there head lights on at night and felt the power drain from the engine as the horsepower dropped? No? Neither have I.

Sure there will be a drop in horse power the more electrics are used, but I'm not sure anyone would grump about losing a couple of hp if they increased their mpg by 20%.

How does it help burn the hydrocarbon fuel?

Well, and I'm only speculating here, but I think that it would be something to do with the much faster flame front of the hydrogen. This might well aid the breakdown of the bigger hydrocarbon molecules, almost like a pre-burn.

I'm currently building a small electrolyser specifically for trialing on my motor, so maybe soon I'll have some actual figures. 

Just out of curiousity Techy, what current does your electrolyser draw?

Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 29/07/2008 18:47:19
At the current electrolyte level it is pulling about 12.3 amps when active and warmed up.

A couple of things worth noting here:

1) When attached to a vacuum source, the consumption of water from the cell becomes unpredictable, as do the results. As you know, water will boil at a lower temperature under vacuum, the cell also appears to produce considerably more gas under vacuum. It is hard to say if this is splitting the water or just boiling it (big difference), although the reaction stops when the power is cut even with the vacuum source still attached. Still, the boiling may be occuring in conjuction with electrolysis. But it is vastly different, emptying my 16 ounce cell in less than 10 miles. I would not believe that it is all BG production, as that amount of gas would make a huge diffence.

2) With my cell attached to a low vacuum port in order to keep the water useage reasonable, I did notice a slight increase in mileage (from 22mpg to 23mpg, 9.5%) and a slight improvement in throttle response. The mileage difference may very well be attributed to lighter throttle use to maintain speed. If the process we are assuming (more efficient ignition of the gasoline) is happening, the net effect would be basicly a slight advancing of ignition timing which could account for this.

3) I have read several accounts of damage to engines ranging from radiator hoses failing to melted pistons, all of which could be the result of other changes made, such as tampering with oxygen sensor readings and MAP sensor readings. These changes could result in incorrect timing or lean conditions that would cause problems with or without BG. Making adjustments to sensor reading would be fine, if the amount of BG was measured and the changes were to compensate for the effects on the burn specificly, but simply adjusting them without knowing the extent of what the BG is doing could, and has, caused damage.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 29/07/2008 19:26:03
Just adding to the previous post:

I own an auto repair shop, and have a vested interest in making this work, but am not willing to do it at the cost of damaging vehicles. Given my 20+ years in this field, I understand the control systems on today's vehicles much better than most. I have had a scan tool plugged in to my test vehicle, and have observed the following:

1) Oxygen sensor readings with or without BG remain unchanged, as they should. The information collected by the oxygen sensors is used by the computer to adjust mixture by changing the on time of the injectors. The computer will adjust this time to keep the oxygen sensors in range. Post burn oxygen readings are a very good indicator of burn efficiency, and should not be tampered with to obtain artificially lean conditions. This can lead to damage, the severity and how long it will take to present will vary according to how far the information is changed.

2) Injector pulse widths are slightly lower, as are fuel trim numbers (with the cell active). They are in line with the minor change in economy. If you were able to get significant change, the fuel trim numbers would exceed test parameters (25% off of base) and would set codes. These parameters are there to catch problems such as restricted exhaust or vacuum leaks. Once the parameter is exceeded, the computer records a code and readings from the oxygen sensors are ignored as flawed, and the computer reverts back to open loop or programmed fuel delivery and timing, which will decrease fuel economy.

It is my conclusion so far that the first step to making this work as intended would be to determine how much BG is needed for best performance, I.E. the point that the gas stops enhancing the burn and starts to become a fuel source, then being able to provide that percentage across all driving conditions. This would very likely require storing the BG, as changing production amounts based on throttle angle and engine load would be too far delayed to be effective. Short of being able to maintain that balance, finding a lower than optimum amount that would be effective at cruising RPM would give nominal gains, without producing so much as to lean the engine out too much over prolonged idling. Ideally it would be much more effective to reduce the fuel pressure a specified amount and allow the computer to adjust injector on time to compensate for exhaust oxygen levels. By slightly reducing fuel pressure, the computer would hold the injectors open longer to deliver the same amount of fuel, and would have more room to cut it back under optimum conditions, keeping fuel trim adjustments off the "trip" points that would lead to open loop operation.

So that's it so far. First, find out how much BG you need and how much you are making. That means getting your cell right first, baselining your elecrolyte type and concentration so you can duplicate it. Then, assuming your cell can exceed how much you need, back off the electrolyte level to get it low enough to avoid overloading your engine at idle. It won't do you much good to lean your engine out to show big fuel savings if you blow the engine up in the process. There is no doubt that BG does have an effect on how gasoline is burned in the engine, the idea is to make it effective and safe.

 
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 29/07/2008 21:02:09
I would expect that a lot more evaporation of the water will occur under vacuum and it may be because the vacuum disrupts surface tension - just as wind blowing over a puddle will cause it to evaporate faster than just the heat from the sun.

You may actually then be getting water gas going into the engine. As the heat of the engine will not allow this to condense into liquid water, it will probably pass through the engine and straight out of the exhaust.

I'm curious Techy are you maximising your electrolyser design with floating plates? Or have you simply put 12-14v across a single cell?

I've just built and am currently testing what I call a small figure 8 cell. This cell employs two threaded stainless steel rods of 10mm. Each rod then has 3 concentric ss tubes surrounding it. Each tube greater in diameter than the previous one, with a 2mm gap between each, held in place with laboratory rubber spacers. The large outer tubes are bolted together and hence I get my figure 8. Only the threaded bars at the centre of each set of tubes is physically connected to the supply. This gives me a 2 volt drop across each space from a 12 volt supply and hence maximises my voltage/current ratio to minimise power dissipation from any given current.

The main area I'm concerned with at present is keeping the unit cool enough so that the water does not boil off!  Even 120W will quickly boil the water in a compact electrolyser unless a way of avoiding this is designed into the unit.

I'm obviously very interested as you are experimenting with exactly the same thing as myself. Keep us posted.

Incidentally I'll be testing on an old Land Rover so do not have the problems of fancy electronics and Lamda sensors to content with.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 30/07/2008 15:25:38
The cell is very similiar in design to the PowerTube you can see on YouTube, except that it is 13" tall with no bend. Rather than a sight tube, the top section of the generator is clear. I've measured the volume, and have the tube marked at a low point of 12 ounces and a full mark of 16 ounces with a bit of head room above it. A guy is building these locally, we are using it for a baseline model that we will improve as needed. For instance, what do you do when the outside temperature drops below freezing and the vehicle is parked? When a distilled water/ baking soda solution gets down to 32 degrees, the baking soda separates out of the water and it freezes. So at some point we will need to install a sensor and heater to keep the water from freezing and damaging the cell.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 30/07/2008 17:18:43
Hi Techy

I'm not a 100% on this, as I've not yet had to put it to the test, but I believe that simply adding regular radiator anti-freeze in winter works. I don't think it reacts or greatly effects electrolysis.

When I spoke of the cell, I was talking about the electrode parts, not the unit as a whole. I was actually wondering about your electrode configuration.

I haven't seen the PowerTube unit, will try to find it.
Title: Re: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 30/07/2008 17:49:42
Hi Techy

Just took a look at the PowerTube and to be honest it is a very poor design. Very inefficient.

I'm getting greater gas output from my small figure 8 cell (4" high) from just a couple of amps!

He also states that he's using a PWM, so pulsing the voltage. However, this would seem to be doing nothing to aid gas production, but simply used to control current flow, and so an unnecessary complication. He is drawing 13 amps or more with poor gas production.

All I can say is that if he is improving his fuel economy from that unit, a well designed, efficient unit, will no doubt far exceed expectations!

The PowerTube is relying on just a cathode and an anode, which means that the full power supply is dropped over just two electrodes. It would be better to add floating plates to work the voltage down to around 1.5 - 2 volts per cell. Current through the unit can be set by the electrolyte concentration without having to worry about a PWM. I will simply want a pre-set maximum current flow at all times. An MCB in line will trip in the case of a fault such as an electrical short.

I only say all this, because if you only currently at the design stage, it would be better to take these things into consideration now, rather than have to redesign later.

 
Title: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 31/07/2008 17:07:26
We are looking in to a better design, I just got off the phone with a friend who is building cells. The guy I got mine from is very likely making a few buscks on empty promises, and it will eventually catch up to him.

I volume tested the cell this morning, and was only getting 8-9 ounces of gas production per minute, which according to what I have read is not nearly enough. Also, this cell is still running with baking soda, which I've been told will break down and be consumed in the process, which appears to be correct based on the drop in amperage on the cell over time. So we are going to a bigger cell, and switching to KOH. Size of cell is not really an issue right now, since my test vehicle is an old minivan. So we can build a pretty big box and scale back production by adding less electrolyte. Testing this morning with the cell loaded up on electrolyte and pulling close to 20 amp to see how much gas we could get out of it, it was at 185 degrees with the hood open. I would be concerned that running at that level with the hood closed we would be boiling the water instead of electrolysising it. So puttint the cell somwhere besides in the engine compartment seems like a good idea.

So, how much is your cell producing, and is it on a car yet?
Title: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 31/07/2008 19:05:44
My unit is not on the car yet as I'm still testing and working through a few issues.  Rather than collecting the gas, I've been timing the bubble production through my bubbler. This may seem a little odd, but the bubble count per minute gives me a good idea of efficiencies without having to continuously fill up a container - a bit time consuming. I'll do a contolled measurement later if I get the chance. It might however be better to work in volume rather than weight (I'm not sure why you refered to ounces). I'll be using millilitres.

Top of my list is how to prevent the water boiling off - how to cool the unit.

Second is, do I make it bigger and reduce the electrolyte concentration?

Though I'm struggling to find info on this subject, I figure that there must be some trade-off in efficiency when adding more and more electrolyte to provide any given current. I feel that if I can achieve my 10 amp current flow by careful cell design, thereby minimising the amount of electrolyte I need, then I will achieve greater efficiency.

I mean, in theory a couple of stainless steel nails could give off a considerable amount of gas if the electrolyte level was taken to it's maximum, but I'm sure this must come at a cost.

A compact unit like the PowerTube is easier to locate, but the small volume of water will obviously heat up much quicker than a larger unit that can dissipate heat more efficiently. I think I have enough room under the front wing of my Land Rover to be able to mount a unit there. I can then duct air around the unit as I drive. I'm also considering fitting aluminium fins to further help.

Under the bonnet is not an option for me as its simply too hot.  I've seen some of these tiny electrolysers that are built in a pickle jar, placed under bonnets, but as they are so inefficient (and only drawing around 1 - 2 amps), it's not so much of an issue.

I have decided that 10 amps is what I'm looking for, which obviously dissipates 120W at 12v.  Anymore than this and I feel that cooling will be a constant issue. Also, this level of current should pose no longterm problem to my alternator, even with lights, etc on.

The important thing for me is to get maximum gas for my power. This is where cell design is critical and two electrodes (Powertube) simply won't cut it.

I see that the PowerTube guy is selling his units for $50 on ebay. Actually I guess that 50 dollars isn't a bad price for the components and as he also puts it together - he's certainly not going to get rich from them. That said, it is quite clear that he has no background in science and would seem to be lacking even a basic understanding, as he claims that they're powered from free energy that the car otherwise wastes!! (Aaawww, if Sophie heard him say that..  [;)]. Fixing his unit to the front of the car is probably the only way to keep the unit cool. Furthermore, as I mentioned above the PWM unit is not only pointless, but also wastes power whilst being pointless! There will be a lot of people having a lot of problems with this unit when they fit it under a hot bonnet and it melts - I wouldn't want to be manning the phone in the complaints office! 

Back soon!
Title: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 31/07/2008 19:54:51
OK Techy

Just looked at my measuring jug and I take it that you were measuring in fluid ounces.

Right, I just addded fresh tap water to my electrolyser and doped her up with sodium sulphate.

Using a large regulated Farnell PSU I have just drawn exactly 10 amps through my small figure 8 cell.

Result: 500ml in 49 seconds (approx. 17.5 fluid ounces) and bear in mind that I'm only drawing 10A - half the current you were.

I think this illustrates nicely just how important design is in relation to efficiency. And I'm sure I can improve on this as my figure 8 cell was initially just an experimental design and so fairly unusual.
Title: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 31/07/2008 23:59:09
Very nice. Thanks for the info. From what I have seen, (I"m assuming your Rover is a V-8) you will need to produce about four times what you are to be really effective. As for the heat issue, I think the heat is important to the process to a certain extent, and that cooling the unit may reduce the amount of gas produced. I've observed that when the unit is first started up, it is producing less gas and pulling less current, both increase as the temperture rises. One design I've looked at uses stacked stainless plates with power and ground attached every 5 to 6 plates, allowing a gradual voltage drop across each plate, and is reported to produce less heat. I"m cosidering one of these type units or using a step down transformer to reduce voltage and increase amperage.

One reason I'm looking at going with a fairly large generator is that it should stay cooler by way of larger liquid mass, and make testing easier by keeping electrolyte concentrations more stable. One advantage to using more electrode area is lower concentrations of electrolyte, reducing the need to filter out contaminants with a bubbler, and less electrode corrosion. One advantage I can see here is that many vans and pickups here are designed with two battery trays in case the vehicle will run a diesel or other equipment that requires two batteries. So if the cell was the size of a car battery, there would be a convienient place to put it assuming is could produce the needed volume with lower electrolyte concentration and lower operating temperature.

Clearly your figure eight design is better that the single plate/ stacked washer electrode design in head to head comparison. I agree that efficiency is key, as well as operating temperature. I'm glad to see someone else is going after this objectively, I think between us (and hopefully other who will join in) we can come up with workable solutions. That is, assuming there is one, and I think there is.

Oh, and you'll just have to forgive my standard measurements. I agree metric is easier to work with, but here most liduids and liquid containers are in quarts and gallons. I'll have to pick up a scale for measuring KOH soon, I'll try to post numbers in metric to avoid confusion.
Title: How does a hydrogen fuel cell-powered car work?
Post by: Farrah Day on 01/08/2008 01:19:26
My Land Rover is a V6, but I assume that you understand that an electrolyser will never make enough gas to run and ICE. The best I can hope for is it to act as a booster and improve the mpg and by what degree I would guess depends on how much gas I can produce.

The thing is, a poorly designed electrolyser will make the alternator work harder than it has to in achieving a any given gas output.

Electrolysers are more efficient when running hot, but regulating the temperature is going to always pose a problem, as even at low power, in a confined space the unit is likely to eventually start simmering. I'd rather err on the cool side than it boiling off. If anything a temp sensor to cut-off power supply just before the unit starts boiling would be advisable, but surface water will start to evapourate more readily well before the bulk of it boils.

Quote
One design I've looked at uses stacked stainless plates with power and ground attached every 5 to 6 plates, allowing a gradual voltage drop across each plate, and is reported to produce less heat. I"m cosidering one of these type units or using a step down transformer to reduce voltage and increase amperage.

The key is to tailor you're design to fit the applied voltage. If you're using a 12V car battery then ideally you want a 1.5 volt drop across each individual set of plates. So you would want the ground 0v on the cathode (plate 1), with 7 floating plates in between, and finaly the 12v +ve attached to the anode (plate 9).  The potential difference (voltage drop) across each two plates is always 1.5 volts, and from ground to 12v +ve, relative to ground, reads:

plate 1 (cathode) 0v, plate 2 = 1.5v, plate 3 = 3v, plate 4 = 4.5v, plate 5 = 6v, plate 6 = 7.5v, plate 7 = 9v, plate 8 = 10.5v, and plate 9 (anode) = 12v.

As transformers are not 100% efficient you will only waste energy taking that route and it is not necessary if you use the correct plate configuration. Using the plate configuration above really is the best way to make the most of your given supply voltage.

To further up the efficiency of my figure 8 cell, I really need to add another 2 outer ss tubes as I'm only effectively using 7, so my voltage drop across each pair of tubes is 2v. But then it was originally just a test cell. 

The most inefficient designs will only have an anode and a cathode, with the full 12 volts drop across just these two electrodes. And don't confuse multiple plates for floating plates.

It doesn't matter what design of electrolyser you use, power dissipated (heat) will always be dictated by the current x the voltage (IxV). You might have a well designed 9 plate electrolyser dissipating exactly the same as a two electrode unit, let's say 150 watts, the difference being that the 9 plate electrolyser will be producing a lot more gas! 8 x more to be exact!!
Title: How does a hydrogen fuel cell-powered car work?
Post by: that mad man on 01/08/2008 17:03:25
This may be of interest to some;

http://www.sciam.com/article.cfm?id=hydrogen-power-on-the-cheap

Title: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 03/08/2008 20:23:55
My Land Rover is a V6, but I assume that you understand that an electrolyser will never make enough gas to run and ICE. The best I can hope for is it to act as a booster and improve the mpg and by what degree I would guess depends on how much gas I can produce.

The thing is, a poorly designed electrolyser will make the alternator work harder than it has to in achieving a any given gas output.

Electrolysers are more efficient when running hot, but regulating the temperature is going to always pose a problem, as even at low power, in a confined space the unit is likely to eventually start simmering. I'd rather err on the cool side than it boiling off. If anything a temp sensor to cut-off power supply just before the unit starts boiling would be advisable, but surface water will start to evapourate more readily well before the bulk of it boils.

Quote
One design I've looked at uses stacked stainless plates with power and ground attached every 5 to 6 plates, allowing a gradual voltage drop across each plate, and is reported to produce less heat. I"m cosidering one of these type units or using a step down transformer to reduce voltage and increase amperage.

The key is to tailor you're design to fit the applied voltage. If you're using a 12V car battery then ideally you want a 1.5 volt drop across each individual set of plates. So you would want the ground 0v on the cathode (plate 1), with 7 floating plates in between, and finaly the 12v +ve attached to the anode (plate 9).  The potential difference (voltage drop) across each two plates is always 1.5 volts, and from ground to 12v +ve, relative to ground, reads:

plate 1 (cathode) 0v, plate 2 = 1.5v, plate 3 = 3v, plate 4 = 4.5v, plate 5 = 6v, plate 6 = 7.5v, plate 7 = 9v, plate 8 = 10.5v, and plate 9 (anode) = 12v.

As transformers are not 100% efficient you will only waste energy taking that route and it is not necessary if you use the correct plate configuration. Using the plate configuration above really is the best way to make the most of your given supply voltage.

To further up the efficiency of my figure 8 cell, I really need to add another 2 outer ss tubes as I'm only effectively using 7, so my voltage drop across each pair of tubes is 2v. But then it was originally just a test cell. 

The most inefficient designs will only have an anode and a cathode, with the full 12 volts drop across just these two electrodes. And don't confuse multiple plates for floating plates.

It doesn't matter what design of electrolyser you use, power dissipated (heat) will always be dictated by the current x the voltage (IxV). You might have a well designed 9 plate electrolyser dissipating exactly the same as a two electrode unit, let's say 150 watts, the difference being that the 9 plate electrolyser will be producing a lot more gas! 8 x more to be exact!!

That's basicly what we are looking at this point. Except for 1.5 volts per plate you will have to add one. A fulling charged battery is 12.6 volts, but your alternator runs in the mid 13's, almost 14 1/2 volts at peak.From what I have read so far the most efficient splitting voltage per plate  is 1.24 to 1.47 volts. We'll look in to it.
Title: How does a hydrogen fuel cell-powered car work?
Post by: tech30528 on 26/08/2008 13:44:13
Just a quick update, I've been getting a lot of e-mails lately on winterizing cells (as a side note, how do I stop getting hundreds of e-mails from this site?)

We have come up with a solution for milder areas, I'm not sure how it would work for extreme climates without a separate battery to power it. But for areas that don't stay frozen all the time in winter (I'm in Georgia, it does freeze here, but doesn't get below 20F very often and not for very long). My test on distilled water with baking soda as an electrolyte shows that at freezing the soda separates from the water, and the water still freezes at 32F. Rather than adding something to the water to lower the freezing point and possibly affecting the electrolysis process, I suggest insulating the cell and adding a heater. I'm looking for the right coolant swith (one that will switch states at about 40F) that will work as a relay trigger for a small piece of floor heater. There is a product used in construction that is a rolled membrane that goes on the subfloor before the tile or carpet is put down. As luck would have it, it is a low voltage heater (12V dc)and is very efficient. Depending on the size of your cell, a couple of square inches should be sufficient without causing a large battery drain. The relay would be wired direct to the battery, the coolant switch on the cell is the trigger. When the water temp falls below 40F, the heater would turn on, over 40F would cut the power to the heater. The heating element is quite durable, you can even drive nails thru it without affecting operation. If there is concern about corrosion, shrink wrap the element. It will be in the bottom of the cell, so max temperature should be about 180F, which should no damage the shrink wrap.